Job Description

  1. Design, procure, implement, and maintain all process control systems at the plant, 3 operating units.
  2. Develop and implement new DCS and PLC configurations for process control.
  3. Modify existing DCS and PLC configurations for process control.
  4. Edit DCS and PLC operating parameters when requested by operations personnel.
  5. Maintain control system equipment service agreements, schedule, and oversee service work.
  6. Design, procure, and implement process instrumentation projects.
  7. Develop construction packages and oversee construction activities for IEC projects.
  8. Provide equipment, labor, and construction information to other project engineering personnel.
  9. Maintain functionality of daily reports generated by the data historian and other systems.
  10. Maintain data and system backups and perform/oversee backup and recovery functions.
  11. Maintain a high level of documentation for all systems and provide training where appropriate.
  12. Monitor and maintain process controllers, communications, and I/O equipment.
  13. Monitor and maintain process control HMI displays and HIS stations.
  14. Work with operations to perform and document testing of emergency shutdown systems.
  15. Assist other personnel in the design, procurement, and installation of electrical equipment.
  16. Design, implement, and maintain various automated report servers and their resulting emailed process and environmental reports (Exaquantum, RPTSVR01).
  17. Monitor and maintain the commercial daily energy market report data report (Platts).
  18. Monitor and maintain site Emergency Personnel Accountability System (EP01).
  19. Monitor and maintain site Security Access Systems, aka badging systems: Keyscan, VSAxxes.
  20. Monitor and maintain site cameras, recording, and notification systems (NVR04/NVR05).
  21. Monitor and maintain site electronic message boards and video monitoring devices (approx. 25).
  22. Assist in maintenance of Weather Reporting and Historian System (Davis Instruments).
  23. Assist in maintenance of plant power monitoring and event reporting system (ION).
  24. Assist in maintenance of in-plant data network equipment used for non-process related communications.

In addition to many familiar systems and software items commonly used in industry, client uses various custom systems that were designed by in-house personnel over many years. An ability to learn and, in some cases, take eventual ownership of these systems is required.

REQUIREMENTS / QUALIFICATIONS

  1. DCS and HIS development, configuration, maintenance. Yokogawa Centum VP, CS3000 or similar.
  2. PLC and HMI development, programming, maintenance. Allen Bradley-Rockwell, GE-Emerson or similar.
  3. CONTROLS SOFTWARE: DCS sequence, conditional tables, ladder logic, and graphics configuration (Yokogawa System View experience desirable, Ladder logic & HMI design using AB-Rockwell Studio 5000/FactoryTalk, and GE-Emerson PAC Machine Edition desirable).
  4. DATA HISTORIAN configuration and maintenance. Yokogawa Exaquantum, Pi, or similar.
  5. PC SYSTEMS such as Windows desktops and servers (hardened & virtualized).
  6. COMMUNICATIONS: Ethernet IP, Modbus, HART communications.
  7. PROCESS INSTRUMENTATION: Design, specification, and procurement of process instrumentation.
  8. SOFTWARE: MS Office products, including MS Excel and MS Visio (SQL, VBA, and other coding/scripting desirable).
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